Mining Technology Driving Circuit Efficiency & Productivity

Extract more value from your fleet by improving road conditions, tyre performance, and operator efficiency through real-time insight captured directly from your haul trucks.

Unlock full fleet potential

Assets perform better when you understand the conditions they operate in.

Better visibility of circuit conditions enables crews to respond more quickly to road degradation, operator variability, and tyre-damaging events.

Installed directly on haul trucks, Decoda’s technology gives the most accurate view of those conditions, giving teams the clarity needed to reduce impacts on truck performance, tyre life, and unplanned downtime.

PROACTIVE TYRE MANAGEMENT IS THE FUTURE OF MINING

  • Reduced Tyre Replacement & Repair Frequency

    Extend tyre life by preventing rock cuts and punctures before they occur.

  • Improved Site Safety

    Reduce the total number of high-risk tyre-handling tasks and exposure to maintenance-related incidents.

  • Decreased Downtime & Maintenance Costs

    Minimise unplanned repairs and keep trucks hauling longer between tyre changes.

  • Enhanced Hazard Visibility

    Automatically log, classify, and report rock events to support compliance and operational reviews.

  • Load & Dump Area Protection

    Prevent impact damage during loading and dumping through real-time rock detection and operator cues.

MINIMISE PREVENTABLE TYRE DAMAGE

Tyre failure remains one of the most expensive and avoidable problems in mining.

Across most sites, haul-truck tyres fail at just 40–60% of their expected life, driving up maintenance costs and sending thousands of tonnes of rubber to landfill every year.

Rock cuts and impact damage don’t just shorten tyre life – they slow production, increase operating costs, and create safety risks. In fact, tyre maintenance tasks are 10× more likely to result in a workplace incident than any other form of truck maintenance.

RockAware™ helps lower these risks by detecting rock hazards in real time and enabling crews to act before damage occurs.

Mine sites using RockAware™ report:

  • 20% increase in tyre life

  • 10× reduction in maintenance safety risk

  • 40-60% tyre-life benchmark improved

  • Fewer unplanned tyre changes

  • Increased productivity across the fleet

RockAware

Proactively detect and eliminate rock-related hazards before they impact tyre life, safety, and production.

BundAware

The innovative technological solution helping mine sites prevent tyre damage, prolong tyre life and improve safety conditions.

REDUCING THE RISKS OF BUND WALL NON-COMPLIANCE

Bund walls are essential barriers that prevent truck rollovers at tip heads, safeguarding against potential accidents. When bund walls fail to comply with safety standards, it can slow productivity and heighten safety risks, including trucks travelling over exposed edges.

Maintaining bund wall compliance can be labour-intensive and time-consuming, often resulting in oversight. Under-reporting of breaches further obscures the significant safety concerns they present.

Forward-thinking mine sites are adopting innovative technologies to address gaps in bund wall compliance, fostering safer, more sustainable, and more profitable operations.

ACHIEVE PROACTIVE AND PREVENTATIVE BUND MANAGEMENT WITH BUNDAWARE

BundAware™ employs cutting-edge LiDAR technology to assess the angle, height, and proximity of bund walls, providing real-time alerts to truck drivers to relocate to safer positions where necessary.

The truck-mounted system offers site personnel/ operators heat map tracking analytics of non-compliant bund walls, facilitating prompt rectification and continuous improvement.

BundAware™ is designed specifically to prevent operators from backing up to unsafe bunds at tip heads that have significantly deteriorated, are not maintained in a straight edge, or have extensively reduced in height and width. This technology is purpose-built to mitigate site safety risks and incidents.

Haul Road Productivity Monitoring

Unlock higher fleet productivity by eliminating speed derates and unplanned slowdowns caused by deteriorating haul road conditions.

MAXIMISE PRODUCTION WITH DECODA TECHNOLOGY

Every minute of circuit time counts. When road conditions degrade – through spillage, undulations and general surface wear – trucks slow down, tyres wear faster, and tonnes per hour fall.

Decoda’s technology gives mining operations complete visibility of haul-road and circuit conditions, empowering faster responses to road degradation and unplanned slowdowns.

By using AI, on-board sensors (LiDAR, IMU, cameras), and cloud analytics, Decoda technology is designed to:

  • Identify road defects that cause slow trucks or accelerate tyre wear

  • Analyse under-tyre conditions affecting speed, reliability and safety

  • Extend tyre life by proactively eliminating tyre-damaging conditions and events

  • Inform operator behaviours impacting circuit time

  • Provide real-time updates on road maintenance requirements

  • Improve fuel efficiency through smoother, safer running circuits

  • Integrate seamlessly with existing FMS/EMS platforms

  • Lift production by reducing the hidden losses caused by poor road conditions

This closes the loop between detection, action, and improvement – ensuring conditions stay within target and trucks run at full potential.